saprollforming.com

Our Services

SOLAR STRUCTURE MANUFACTURING

Precision-Engineered Components for Maximum Durability

What We Offer:

  • Custom roll-formed solar mounting structures

  • Hot-dip galvanized components (120-micron coating)

  • Site-specific engineering for wind loads up to 180 km/hr

  • BIS and MNRE compliant designs

Capabilities:

  • Column Posts: 15 tons/day capacity

  • Rafters & Purlins: 20 tons/day capacity

  • Bracing Systems: 10 tons/day capacity

  • Tracker Components: 5 tons/day capacity

Unique Value:

  • 17-point quality inspection process

  • Just-in-time manufacturing

  • Batch traceability for every component

  • Custom color powder coating options

COMPLETE SOLAR EPC SERVICES

Turnkey Solutions for Utility, Commercial & Industrial Projects

Our EPC Process:

Phase 1: Feasibility & Design

  • Site assessment and shadow analysis

  • Topographical and soil testing

  • Electrical load analysis

  • 3D modeling and simulation

  • Regulatory compliance planning

Phase 2: Engineering & Procurement

  • Structural design with PE certification

  • Bill of materials optimization

  • Vendor management and procurement

  • Quality assurance planning

  • Logistics and supply chain management

Phase 3: Construction & Installation

  • Civil works and foundation

  • Structure erection and alignment

  • Panel mounting and wiring

  • Inverter and balance of system installation

  • Safety compliance and monitoring

Phase 4: Commissioning & Handover

  • Performance testing and validation

  • Grid synchronization

  • Documentation and as-built drawings

  • Operations training

  • Final handover with warranties

Project Scale:

  • Small Scale: 10KW – 100KW

  • Medium Scale: 100KW – 1MW

  • Large Scale: 1MW – 10MW+

  • Mega Scale: 10MW+ (Consortium partnerships)

INSTALLATION & COMMISSIONING

Expert Teams Ensuring Perfect Execution

Installation Services:

  • Ground mounting systems (fixed and tracking)

  • Industrial and commercial rooftop installations

  • Floating solar structure deployment

  • Agri-solar and pump mounting systems

  • Carport and specialty structure installation

Our Installation Edge:

  • Certified Installers: 50+ trained professionals

  • Safety First: Zero-accident track record

  • Precision Tools: Laser alignment and torque control

  • Speed & Quality: 30% faster than industry average

Commissioning Protocol:

  1. Pre-commissioning checks

  2. Electrical safety testing

  3. Performance validation

  4. Remote monitoring setup

  5. Client training and documentation

MAINTENANCE & AMC SERVICES

Keeping Your Solar Assets at Peak Performance

Preventive Maintenance:

  • Quarterly structural inspections

  • Torque check and re-tightening

  • Corrosion assessment and treatment

  • Foundation stability monitoring

  • Vegetation management

Corrective Maintenance:

  • 24/7 emergency response team

  • Spare parts inventory management

  • Component replacement and repair

  • Performance optimization

  • Warranty claim processing

CONSULTING & DESIGN SERVICES

Expert Guidance for Optimal Solar Solutions

Consulting Offerings:

  • Feasibility Studies: ROI analysis and payback periods

  • Technical Due Diligence: For investors and lenders

  • Design Optimization: Maximizing energy yield

  • Regulatory Compliance: MNRE, DISCOM, and state policies

  • Vendor Selection: Independent engineering services

Design Capabilities:

  • AutoCAD and SolidWorks proficiency

  • PVsyst and Helioscope simulations

  • Wind load analysis using ETABS

  • Shadow analysis for complex sites

  • BIM modeling for integrated projects

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