saprollforming.com

Our Services

SOLAR STRUCTURE MANUFACTURING

Precision-Engineered Components for Maximum Durability

What We Offer:

  • Custom roll-formed solar mounting structures

  • Hot-dip galvanized components (120-micron coating)

  • Site-specific engineering for wind loads up to 180 km/hr

  • BIS and MNRE compliant designs

Capabilities:

  • Column Posts: 15 tons/day capacity

  • Rafters & Purlins: 20 tons/day capacity

  • Bracing Systems: 10 tons/day capacity

  • Tracker Components: 5 tons/day capacity

Unique Value:

  • 17-point quality inspection process

  • Just-in-time manufacturing

  • Batch traceability for every component

  • Custom color powder coating options

COMPLETE SOLAR EPC SERVICES

Turnkey Solutions for Utility, Commercial & Industrial Projects

Our EPC Process:

Phase 1: Feasibility & Design

  • Site assessment and shadow analysis

  • Topographical and soil testing

  • Electrical load analysis

  • 3D modeling and simulation

  • Regulatory compliance planning

Phase 2: Engineering & Procurement

  • Structural design with PE certification

  • Bill of materials optimization

  • Vendor management and procurement

  • Quality assurance planning

  • Logistics and supply chain management

Phase 3: Construction & Installation

  • Civil works and foundation

  • Structure erection and alignment

  • Panel mounting and wiring

  • Inverter and balance of system installation

  • Safety compliance and monitoring

Phase 4: Commissioning & Handover

  • Performance testing and validation

  • Grid synchronization

  • Documentation and as-built drawings

  • Operations training

  • Final handover with warranties

Project Scale:

  • Small Scale: 10KW – 100KW

  • Medium Scale: 100KW – 1MW

  • Large Scale: 1MW – 10MW+

  • Mega Scale: 10MW+ (Consortium partnerships)

INSTALLATION & COMMISSIONING

Expert Teams Ensuring Perfect Execution

Installation Services:

  • Ground mounting systems (fixed and tracking)

  • Industrial and commercial rooftop installations

  • Floating solar structure deployment

  • Agri-solar and pump mounting systems

  • Carport and specialty structure installation

Our Installation Edge:

  • Certified Installers: 50+ trained professionals

  • Safety First: Zero-accident track record

  • Precision Tools: Laser alignment and torque control

  • Speed & Quality: 30% faster than industry average

Commissioning Protocol:

  1. Pre-commissioning checks

  2. Electrical safety testing

  3. Performance validation

  4. Remote monitoring setup

  5. Client training and documentation

MAINTENANCE & AMC SERVICES

Keeping Your Solar Assets at Peak Performance

Preventive Maintenance:

  • Quarterly structural inspections

  • Torque check and re-tightening

  • Corrosion assessment and treatment

  • Foundation stability monitoring

  • Vegetation management

Corrective Maintenance:

  • 24/7 emergency response team

  • Spare parts inventory management

  • Component replacement and repair

  • Performance optimization

  • Warranty claim processing

CONSULTING & DESIGN SERVICES

Expert Guidance for Optimal Solar Solutions

Consulting Offerings:

  • Feasibility Studies: ROI analysis and payback periods

  • Technical Due Diligence: For investors and lenders

  • Design Optimization: Maximizing energy yield

  • Regulatory Compliance: MNRE, DISCOM, and state policies

  • Vendor Selection: Independent engineering services

Design Capabilities:

  • AutoCAD and SolidWorks proficiency

  • PVsyst and Helioscope simulations

  • Wind load analysis using ETABS

  • Shadow analysis for complex sites

  • BIM modeling for integrated projects

SUPPLY & LOGISTICS

We ensure your solar project never faces material shortages. Our dedicated logistics team manages end-to-end supply chain operations – from inventory management to last-mile delivery. With partnerships across major logistics providers and our own fleet for local deliveries, we guarantee on-time material availability at competitive costs.

Key Features:

  • ✅ Pan-India Delivery: Coverage across all major states

  • ✅ Real-Time Tracking: GPS-enabled shipment monitoring

  • ✅ Just-in-Time Delivery: Optimized inventory at site

  • ✅ Weather-Proof Packaging: Safe transit of components

  • ✅ Emergency Supply: 72-hour urgent dispatch capability

CUSTOMIZED FABRICATION

Beyond standard solar structures, we offer comprehensive custom fabrication services. Whether you need specialized mounting solutions, unique structural components, or prototype development, our fabrication team delivers precision-engineered products. From design consultation to final finishing, we handle projects of any complexity.

Fabrication Capabilities:

  • Roll Forming: Custom profiles and sections

  • Welding: MIG, TIG, Arc welding services

  • Cutting: Precision laser and plasma cutting

  • Bending: CNC-controlled press brake operations

  • Finishing: Galvanization, powder coating, painting

  • Assembly: Complete component assembly

LAND SURVEY

A successful solar installation begins with accurate land survey. Our experienced survey team uses advanced technology to map your site, analyze terrain, and identify optimal panel placement. We provide detailed reports that form the foundation for precise engineering and maximum energy generation.

Survey Services:

1. Topographical Survey:

  • Ground level mapping

  • Slope analysis

  • Contour mapping

  • Elevation profiling

2. Soil Investigation:

  • Soil type classification

  • Bearing capacity testing

  • Foundation recommendation

  • Corrosion potential assessment

3. Shadow Analysis:

  • Sun path mapping

  • Obstruction identification

  • Shadow impact assessment

  • Optimal tilt calculation

4. Site Layout Planning:

  • Panel placement optimization

  • Access road planning

  • Drainage assessment

  • Boundary marking

FENCE

Protect your solar investment with our durable fencing solutions. We design, supply, and install perimeter fencing tailored to your site requirements. From chain-link to barbed wire and solar-specific designs, our fencing ensures site security while withstanding environmental challenges.

Fencing Types:

1. Chain Link Fence:

  • Galvanized or PVC-coated

  • Heights: 1.5m to 3m

  • Ideal for: Solar farms, industrial sites

2. Barbed Wire Fence:

  • High-security option

  • Multiple strand configurations

  • Ideal for: Restricted access areas

3. Solar Farm Fencing:

  • Custom-designed for solar installations

  • Integrated with monitoring systems

  • Ideal for: Utility-scale projects

4. Compound Wall:

  • Precast or cast-in-situ

  • Aesthetic options available

  • Ideal for: Commercial installations

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